Ransmacs
Multi-Function Central Control System
Ransmacs promotes full automation for all coating processes
Ransmacs provides various controls which are essential to efficient painting.
Touch panel simplified operation of control panel.
Various Coating Controls
This system provides various coating controls by linking with a general purpose sequencer.
- Paint cut for vertical and horizontal directions.
- Spray position adjustment by back and forth motion of the reciprocator.
- Automatic color change.
- Spray pattern.
- Others
Features
- Random Painting
Ransmacs automatically and continuously detects the shape of workpieces with different form conveyed at random and determines painting conditions against individual workpieces. - Uniform Paint Film
Ransmacs has the magnification and reduction correcting function for the shape of workpiece. This makes wraparound of electrostatic coating more effective and provides uniform film thickness on the edge of workpiece.
For any workpieces with different thickness, automatic correcting function for positioning of the coating equipment (a right angle direction to the conveyor) eliminates painting defective such as lack of hiding sagging etc. - “Mirror Image” Painting
When Ransmacs receives the 180° reversal signal, it can automatically reverse the stored image and change the memory to the reversed shape. Proper painting condition is outputted, and painting is performed on both sides of workpiece. - Easy Operation with Touch Panel
Data setting and operation can be performed by the interactive operation with the screen on the touch panel. Data change for painting timing also can be performed on the screen of the touch panel. - Monitor / Fault Indication
Operating conditions can be monitored on the screen any time.
If a fault occurs, the screen shows the faulty place. It also can show and output administration data such as production, cost etc.
Installation Example
Specifications
| Item | Specifications | ||
|---|---|---|---|
| Equipment to be controlled |
Electric reciprocator | (Constant stroke) | 1 or 2 |
| Reciprocator cart | 1 or 2 | ||
| Applicator | 2-4 | ||
| High voltage power supply | 1-2 | ||
| Paint pump unit | (Inverter drive) | 1-4 | |
| KP color change system | (A/B=2 colors) | 2-4 | |
| FP color change system | (10 colors) | 1-2 | |
| Item | Specifications | ||
|---|---|---|---|
| Control Function | Work data input for height | (mm/p) | 30 or 40 |
| Resolution | 64/128 | ||
| Work data input for conveyor direction | (mm/p) | 00 - 99 | |
| Resolution | (Controllable distance) | 4,000 | |
| Spray timing | correction(Settable for each applicator) | Mag.-Red. | |
| Preset | function | 15 | |
| Work up/down direction | (Reciprocator Longitudinal direction=Y) | 0-9 | |
| Work right/left direction | (Conveyor advancing direction=X) | 0-9 | |
| Spray position control | (Reciprocator front and near movement) | ||
| Back and forth motion | (Front-Mid.1-Mid.2-Mid.3-Rear) | 5 levels | |
| Pattern size manual set | (Front-Mid.1-Mid.2-Mid.3-Rear) | Available | |
| (Y-direction semi-fixed) | |||
| Mirror image painting | (Unsymmetrical suspending painting) | Available | |
| Hole cut painting | Available | ||
| Color change control | (Semi-auto) | Available | |
| KP method | (A/B= 2 colors) | Available | |
| FP method | (10 colors) | Available | |
| Automatic color change control | Option | ||
| Atomizing pattern automatic change | Option | ||
| Delivery automatic change | Option | ||
| Operation | Touch panel | ||
| Monitoring function | (Reciprocator speed, converter speed,operation, color change, fault) | Available | |
General Spec
| Power source (Controller only) | AC100V 50/60Hz |
|---|---|
| Data storage | Sequencer |
| Ambient temperature | 0 - 40°C |
| Humidity | 80% or below |
| External dimensions of control panel | 1200(W) × 450(D) × 1900(H) |
